Automatic Cip SystemAutomatic Cip System
CIP (cleaning in place) systems are used to clean productive units for foods and beverages such as fruit juices, dairy products, and pharmaceutical products, and any company premises where elevated standards of hygiene and cleanliness are required. Available in manual or automatic versions, CIP systems permit the preparation of washing solutions and the complete automatic management of the washing cycles of the various devices.
Automatic versions are equipped with PLC containing dedicated software and touchscreens for user-friendly use. Recipes can be memorized and numerous parameters can be chosen (type of washing, temperature, washing and rinsing times, acid/basic solution concentrations, etc.) while guaranteeing the absolute precision of specifications required.
Complete Plants For Fruit Juices ProductionComplete Plants For Fruit Juices Production
Della Toffola Group manufactures complete systems for the production of fruit juice, providing its customers with all the technologies and equipment they need for the whole production process. They cover all phases of the process, from receiving the fruit to packaging the juice. The production lines can also be integrated with wastewater treatment systems, another sector in which the Della Toffola Group has vast experience and expertise. A genuinely complete, turnkey system with the assurance that the client can rely, at every stage of production, on top-quality machinery with advanced technological solutions, and perfectly sized for every single customer’s needs.
Della Toffola is a world leader in the sector and the ideal partner for all types of system. The range of machines made by Della Toffola can adapt to any production volume, suitable for the smallest- and the largest-scale producer alike. Della Toffola Group does not restrict itself to supplying the equipment, but can conduct an accurate study of the lines and systems needed during the design stage, and provide a complete consulting service on the proper use and management of the equipment, depending on how existing or future installations are used. All the machines are studied to facilitate energy savings, training is provided for personnel on the use of the various devices, and an efficient and always available after-sales and spare parts service is also guaranteed. Great experience, innovative technology, top-quality materials, components and final touches and a capillary and efficient after-sales service are the strengths of the companies comprising the Della Toffola Group.
Concentrate Drum Emptying SystemsConcentrate Drum Emptying Systems
Manual systems with diaphragm or displacement pumps, automatic systems with shutters for containers of from 25 to 1,000 kg. Ice crusher/chopper and defreeze options available.
Drum emptying systems empty drums of all the fruit concentrate they contain. These drum dumpers turn the drums upside down to empty the concentrate while the pumping systems feature stainless steel pipes connected to pumps of capacity adequate to the characteristic of the concentrate that are inserted into vertically standing drums to suck up all their contents. The rinsing performed subsequently with a quantity of water that is very precise thanks to control by flowmeter permits the complete recovery of the product for reuse.
Continouous Sugar DissolversContinouous Sugar Dissolvers
The Della Toffola continuous sugar dissolver is used to produce sugar syrup (simple syrup) with constant quality and concentration. Its elevated degree of automation ensures both a continuous production process and the minimization of production costs. The continuous dissolver can be personalized to the needs of individual clients regarding output and specific use.
Hot and cold models are available that enable concentrations of up to 80°Bx.
Pasteurizers Deaerators HomogenizersPasteurizers Deaerators Homogenizers
Tube- or plate-type Pasteurizers – Deaerators – Homogenizers for hot, cold, aseptic or ultra-clean filling, hot or cold deaerators
The pasteurizers used for fruit juices can also be used for a wider range of beverages. Available with plate- or tube-type heat exchangers as required by the viscosity of the product to be processed and its fiber content, these pasteurizers are built in stainless steel and can be fully- or semi-automatic. All versions are equipped with instrumentation for the display and print-out of every necessary parameter to ensure perfect pasteurization. Easy to install, designed for C.I.P. washing, the construction of these pasteurizers guarantees the highest levels of hygiene. Flowrates can also be personalized to client request.
Technologies : cold, hot, ultra-clean, aseptic
Applications : syrups, fruit juices and nectars with or without fiber/suspended particles, non-carbonated beverages, isotonic beverages, shakes and smoothies, sports drinks.
In-line CO2 batching and blending with weight and magnetic systems, in-line measurement and feedback.
The saturator is a complete system for the preparation of carbonated drinks by carbonation. The gas is dosed and portioned by electronic instruments that check and guarantee precision. The carbonated water or beverage is injected into a pressurized container that was previously saturated with carbon dioxide. Equipped with a solid structure and high-quality components, the unit enables the highest process control and final result with the possibility to select varying degrees of carbonation. Simple use is guaranteed by PLC with touchscreen, while the high precision of carbon dioxide batching is controlled by a weight measurement system.
Single Or Double Stage Water DeaeratorsSingle Or Double Stage Water Deaerators
All beverages are extremely sensitive to dissolved oxygen because of the way it can significantly alter taste and color. Eliminating oxygen from the beverage (de-aeration) is therefore a fundamental step in satisfying the requisites of beverage quality and conservation.
Because we know that using optimally de-aerated water is very important in beverage production, we can propose the most appropriate de-aeration system for the limit values and type of beverage to be produced with single stage or double stage vacuum de-aeration.
Stabilizer Dissolution SystemStabilizer Dissolution System
This is the standard unit for the blending of powders and liquids designed to dissolve, emulsify, and homogenize the pectin or CMC, for example, added manually by the powder injection unit.
The power boost function can be automated on request. The combination of a high-efficiency in-line blender (high cutting effect) with a mixer controlled by inverter ensures a homogeneous blend of constant quality.